BOLTON GILXAN MANUFACTURING
Aluminium window production hall with CNC lines and stacked profiles
Factory & manufacturing

One line, from bar stock to finished window.

Guangdong · China Cutting · glazing · assembly · packing
01 / The plant

A window factory, not a trading office.

Profile machining, insulating glass and final assembly happen under one roof — a drawing change does not travel between three suppliers.

BOLTON systems are engineered and assembled by GILXAN (Guangdong Jili Huangxuan Door & Window Technology Co., Ltd.) at a single manufacturing base in Guangdong. Cutting, machining, thermal-break assembly, insulating glass and final window assembly all take place in the same building.

That matters most on project orders: one technical contact owns the drawing, the sample, the production batch and the container loading. There is one place for a question to go.

We publish what can be verified. Plant area, headcount and the full machine list are released in the factory audit pack rather than presented as headline numbers on a website.

If you need to check capacity or a process, we can arrange a video walk-through of the stations relevant to your order, machine by machine and check by check.

01

In-house insulating glass

Glass is cut, washed, filled, sealed and pressed on site, so the glazing build-up matches the approved sample.

02

Machining under one roof

Cutting, drilling, milling and thermal-break assembly finish before the frame reaches the assembly bench, so dimensional issues surface at the source.

03

Sample before batch

A corner or full-leaf sample is approved before a production run; colour, hardware and feel follow the signed sample.

04

Export packing

Film, corner guards, crates and vertical glass loading are specified per order and checked against the packing list before loading.

02 / Equipment

Every joint starts at a machine.

Twelve working stations from the current line, photographed on site. No stock imagery.

Automatic insulating glass line
Automatic insulating glass line
Glazing · IG assembly
CNC double-head cutting saw
CNC double-head cutting saw
Cutting
Spacer bar bending machine
Spacer bar bending machine
Glazing · spacer
Laser cutting machine
Laser cutting machine
Cutting
CNC machining centre
CNC machining centre
Machining
Automatic glass cutting machine
Automatic glass cutting machine
Glazing
Glass laser engraving machine
Glass laser engraving machine
Glazing · pattern
Molecular sieve filler
Molecular sieve filler
Glazing
Butyl extruder
Butyl extruder
Glazing · sealing
Horizontal glass washer
Horizontal glass washer
Glazing
Automatic film laminator
Automatic film laminator
Surface protection
Punching die set
Punching die set
Assembly

Equipment images are taken on site. Model designations, acceptance records and maintenance logs are available during a factory audit.

Need to check capacity or scheduling for a specific batch?

Ask about production capacity
03 / Process chain

Six stages, one roof.

From profile intake to container loading, each stage carries its own check — not one inspection at the end.

01Profile intake & incoming inspection
02Cutting, drilling & end machining
03Thermal break, corner crimping & frame forming
04Insulating glass assembly & sealing
05Hardware, gaskets & window assembly
06Packing, checking & container loading
In-houseInsulating glass
1 : 1Sample before batch
By batchProject supply
CratedExport packing
04 / Selected materials

Materials, stated plainly.

Material categories used in the systems. Supplier names are disclosed for project evaluation on request.

Aluminium profile6063-T5 extrusion; alloy and temper stated on the order.
Thermal breakPA66 GF25 strip, knurled and rolled in-house.
GlassClear, tinted, Low-E or laminated, selected to the project specification.
Spacer & desiccantAluminium spacer bent in-house; molecular sieve filled before sealing.
Butyl & sealantPrimary butyl seal and secondary sealant applied on the IG line.
HardwareMulti-point locks, hinges and rollers from qualified suppliers.
GasketsEPDM gaskets; seal lines and drainage detailed per system.
FinishPowder coating, anodising, PVDF or porcelain finish, specified per order.

These are selected materials. Listing does not imply brand authorisation, partnership or endorsement.

Gloved hands assembling a black aluminium window frame
05 / Capacity

Check the line before you commit a batch.

Tell us the order type and target delivery window. We will name the line, the process and the person responsible — and the points where you can book an inspection.

Ask about production capacity
WhatsApp